Every battery formation rectifier manufacturer will show you a specification sheet on enquiry. The sheet tells you what the equipment does under ideal conditions. It does not tell you whether the transformer is specified for your ambient and duty cycle, whether the profile controller has enough steps for your chemistry, or whether the supplier will…
A formation rectifier is not specified by its maximum current rating alone. The specification that separates a programmable battery formation rectifier running at consistent batch yield from one hitting a ceiling every cycle is the step count and per-channel independence of the controller. For tubular and VRLA chemistry, this gap shows up in batch rejects,…
Most battery manufacturers start with one testing instrument and make do. Either a capacity tester inherited from the QC lab setup, or an HRD tester added after a run of customer complaints. Rarely both. Rarely placed correctly in the production flow. The result is a QC process that catches some failures and ships the rest….
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